• Cement Production Line

    Capacity: 500 t/d-3000 t/d

    Type: Dry/Wet Process

    Materials:Limestone Clay Gypsum etc

    Equipment:CrusherRotary KillGrate CoolerPreheateretc.

     

    Cement production line is the construction project to produce cement by a series of equipment. LVSSN group adopts advanced technology and equipment to improve the efficiency technical level advanced design ensure the economical investment for the cement production line.

    Introduction
    Specifications
    Advantages

    Mined limestone is conveyed to crushers for the crushing process.After crushing, limestone, clay,iron powderand other materials will be ground into powder by ball mill or vertical mill, and then transported by air delivery chute to raw meal homogenization silo forstoring and further material mix.
     
    Raw meal shall get into the preheating decomposition system after homogenization where decomposition rate is about 95%, and raw meal is calcined into clinker in the rotary kiln, the formation of clinker.
     
    Then Clinker, gypsum and mixture is ground into qualified fineness cement in the cement mill. Classifier is adopted to adjust the fineness of cement, realizingenergy saving production. Cement packing machine and automatic loading machine are used for bagged cement delivery, and cement bulk  device for cementcanning leaving factory.
     
    We design and manufacture equipment for new type dry method cement production line, for which the capacity varies from 50t/d to 3000t/d. For more information about the cement manufacturing plant, please click here

    Capacity

    200t/d

    225t/d

    250t/d

    300t/d

    400t/d

    500t/d

    600t/d

    800t/d

    Preheater

    Shape

    Hexagon

    Hexagon

    Octagon

    Octagon

    Octagon

    Decagon

    Dodecagon

    Dodecagon

    Qty. Of Top Silo

    6

    6

    8

    8

    8

    10

    12

    12

    Qty. Of Hydraulic Pusher

    6

    6

    8

    8

    8

    10

    12

    12

    Preheating Capacity (t)

    600

    600

    800

    800

    800

    1000

    1600

    1600

    Rotary Kiln

    Size

    Φ2.8×42m

    Φ3.0×50m

    Φ3.2×50m

    Φ3.3×55m

    Φ3.6×55m

    Φ3.8×58m

    Φ4×60m

    Φ4.3×56m

    Slope

    3.50%

    3.50%

    3.50%

    3.50%

    3.50%

    3.50%

    3.50%

    3.50%

    Rotating Speed
    (r/min)

    0.3-1.8

    0.3-1.8

    0.3-1.8

    0.3-1.8

    0.3-1.8

    0.3-1.8

    0.3-1.8

    0.3-1.8

    Calcination Temperature
    (℃)

    1350

    1350

    1350

    1350

    1350

    1350

    1350

    1350

    Cooler

    Type

    Vertical

    Vertical

    Vertical

    Vertical

    Vertical

    Vertical

    Vertical

    Vertical

    Qty Of Temperature Control Area

    3

    3

    3

    3

    3

    3

    3

    3

    Qty. Of Wind Tower

    4+1

    4+1

    4+1

    4+1

    4+1

    4+1

    4+1

    4+1

    Size(m)

    3.6×3.6

    3.6×3.6

    3.6×3.6

    3.6×3.6

    4.1×4.1

    4.1×4.1

    4.1×4.1

    4.7×4.7

    Output Temperature
    (℃)

    ≤120

    ≤120

    ≤120

    ≤120

    ≤120

    ≤120

    ≤120

    ≤120

    Product Thermal Loss(kcal/kg)

    5500

    5400

    5400

    5400

    5400

    5400

    5400

    5000

    Available Fuel

    Coke oven gas mixed gas natural gas coal powder low heating value coal gas


    1

       Proven Technology

    New five-stage cyclone pre-heater system high efficiency air girder grate cooler multi-passage pulverized coal burner Davison heat temperature fan jet pulse dust collector as well as chain-board elevator chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.

    2

       Energy Saving

    We invest substantially in researching and developing alternative fuel technology and many of our market-leading products are specially designed for use with alternative fuels. Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides reliability of the system is enhanced and conveying energy consumption is decreased.

    3

        Environmental Protection

    We provides emissions testing services to help determine if plants need to take emissions-reducing measures. For existing plants we measure current emissions and make improvement recommendations. For new plants we utilize the best predictive model in the industry which calculates with great accuracy what the actual levels will be once the plant is up and operating at full capacity.

    4

       High Degree of Automation

    There is no manual operation in the process of mill running which realizes the automatic control with long-term stable effective makes milling process more stable realizes fine work of production.So that our cement factory has a high degree of automation base which is more fully let us increase production and reduce consumption.


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