Informationized data construction supports cement enterprise transformationDate: 2019-08-14 Views:
Informatization construction is the production process, production management, quality management, logistics management, energy conservation and emissions reduction, and the scene of the safe production and other industrial production real-time data together, will all kinds of IT and the OT system data unified storage, unified management, the use of big data enterprise information management system software of factory production, quality, sales, cost, profit and other key indicators for real-time monitoring and management, provide data support for the informatization of growing the business.
1. Implementation background of transformation and upgrading of cement enterprises supported by informatization data construction
1.1 meet the needs of market changes and challenges.
With the global economic downturn, the national macro-control and the severe excess of domestic cement production capacity, environmental protection requirements are almost strict, the market situation changes abruptly, the golden decade of building materials industry quietly ended, winter followed.How to achieve the healthy and sustainable development of enterprises, combat crisis, meet challenges, maintain stability, and realize the "opportunity" in crisis, is the primary problem of enterprises at present.Taking "information data construction" as the soft power of enterprise development, transformation and upgrading plays a crucial role in the healthy and sustainable development of enterprises.
1.2 the need to improve the core competitiveness of enterprises and promote transformation and upgrading
With the emergence and application of emerging information technology, the traditional mode of production and business model is inevitably changing.With the integration of information technology and various industries more closely, the way of industrial production in the future will also be significantly changed.In order to manage the operation of the company in a timely, accurate and efficient manner and give full play to the analytical advantages of big data information technology, it is necessary to use information management technology to carry out orderly integration of industrial control automation of field production.
2. Basic connotation of informatization data construction supporting cement enterprise transformation and upgrading
Informatization construction is the production process, production management, quality management, logistics management, energy conservation and emissions reduction, and the scene of the safe production and other industrial production real-time data together, will all kinds of IT and the OT system data unified storage, unified management, the use of big data enterprise information management system software of factory production, quality, sales, cost, profit and other key indicators for real-time monitoring and management, provide data support for the informatization of growing the business.It mainly involves energy management system, DCS distributed management system of central control room, production safety early warning platform, DCS intelligent control system, automatic meter reading system, online analysis and batching system, centralized control system of receipt and delivery and "one-card" intelligent logistics and distribution system.Carry out data exchange and project data exchange of relevant industrial control system and information management system, realize full cycle management of products and projects, and further promote the integration of enterprise resource planning (ERP) system with product data management, product life cycle management, manufacturing execution system and other systems.
3. Main methods of supporting transformation and upgrading of cement enterprises with informationized data construction
3.1 transform the measuring instruments in each area of the industrial production site and replace them with digital intelligent instruments
Such as electric energy acquisition and measurement automation system is the XX has reduced the total 35 kv measurement with multi-function watt-hour meter and X table, 6 kv I measurement using old mechanical watt-hour meter and 6 kv II period by X-ray multi-function table all replacement for which has the function of communication remote measurement meters, through the communication server, Ethernet switch, computer and force control configuration software, all data from the monitoring instrument can monitor the host to, and can through the host alarm judgment.The whole system of this project is divided into three parts: main control layer, communication layer and interval layer.
3.2 optimize and upgrade the control software of each operation control system, so that each system can realize data sharing and Internet data interaction.
First on the scene about production and energy consumption data collection, perfect, circulation, storage and control system of process parameters, coal, electricity, water, and other data from DCS, ERP, OA office, logistics management system existing system such as acquisition, centralized meter reading system, laboratory data, such as coal gas heat value, clinker, cement strength, fluorescence analysis, etc.) and not automatic online collection of data by manual reporting platform to realize school management on a regular basis.The system constructs the data warehouse system of production real-time data and enterprise management data integration application, which is composed of real-time database and relational database.Production process data are collected and stored in real-time database through real-time data collection platform, while non-real-time data without automatic collection conditions are collected and stored in relational database through manually filling platform.
3.3 construction of goods "one-card" intelligent logistics distribution system
This system software USES the current mainstream mature client/server (C/S) architecture, modular design.The modification and update of the system functions are only for this part of the module, which does not affect the operation of other functions of the system. The structure is clear and reasonable, and the printing service module, language service module and WeChat service module do not affect each other.The server middleware program connects each function module like a bridge, and is responsible for the data exchange and storage between the local SQLSERVER database and the ERP ORACLE database, and the seamless docking with the ERP system, which is under the control of the ERP system.Obtain the order number, cement batch number and cement variety information from the ERP system, and transfer the weighing data information back to the ERP system.
The above is just a simple overview of the information data construction. For more information about cement production line, please consult our customer service or leave a message to us. We will reply to you as soon as possible.